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Joint Venture Re-Build thread


Adam F
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Another update... Feel like I'm starting to get somewhere now.

 

Working evenings this week and then a few hours this weekend, I've glassed in the deck beams, and started to cut the new deck panels.

 

I'm really pleased with the new deck height, much better. The space feels Huge! The final pic of me stood in the forward berth gives it some sense of perspective.

 

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Last few bits of the jigsaw sorted tonight. Bloody cold outside though... I'd guess -3 or -4c!

 

So that's the deck panels dry fitted. They now need a coat of resin and flow coating grey underneath before I can bond, screw and glass them down permanently.

 

 

 

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Dave,

 

They will get a coat of resin to seal, and then another coat of grey flow coat to add a second protective layer and match in against the rest of the below deck work.

 

Topside get glassed in structurally around the perimeter (1800gsm) but the rest will just get a single wear layer as I intend to have a synthetic teak deck over the top.

 

Adam

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Dave,

 

They will get a coat of resin to seal, and then another coat of grey flow coat to add a second protective layer and match in against the rest of the below deck work.

 

Topside get glassed in structurally around the perimeter (1800gsm) but the rest will just get a single wear layer as I intend to have a synthetic teak deck over the top.

 

Adam

Thanks for the speedy response.

 

Good luck in these cold conditions

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20/1 update.

 

Not much progress tonight as got back late but lifted the deck panels, cleaned down with acetone and gave each done a decent coat of resin. Hope this cures in time for Rob coming up on fri so he can flow coat them for me.

 

 

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Had Rob over again Friday. Bit of a different day, as didn't actually build anything, but was very useful as we spent the time making up templates, measuring and planning.... Setting up the wheelhouse for fitting out.

 

Pushed on a bit today and stated to make up the interior panels. Really exciting to see the interior starting to take shape. It's vital to get this bit right. Things like seat heights and depths, helm positions etc can be a real irritation if not right and it's easier to do it now than alter it later. Charlie provided loads of measurements from Alfresco, combined with loads of images online have helped me.

 

Once I've got the main bits set out, I'll know where my cable runs etc need to be, so I can mark them and make sure the under deck set up is right, then I can pull up the deck and refit it down permanently.

 

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Looking great

Love the two big screens

 

When I gave you the seat heights they were the bench seats by the table

 

Your helm seat may need to be higher, I thought I had mine right then after launching lifted it two inches to get better view from windows, let me know if you would like me to check measurements.

 

Looks like you have plenty of room to make the box taller if you want, more vent space around the fridge could help

 

Charlie

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Hard week at work this week so not been here much. Managed an hour with my building inspector on thurs to clarify a few tricky details and I'm good to go again.

 

Following that, tonight I've built the mould for the hatch frames. These are moulded in grp and then countersunk into the deck to take the hatches. Should be a quick job, get them laid up tomorrow.

 

Also whizzed up the mount for the compass to sit into the dash moulding.

 

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Last day of the shooting season today, so was out shooting this morning. Managed to twist Rachs arm for a few hours on the boat this afternoon.

 

Got the last bit of flow coating done around the deck beams.

 

Then started to lay up the deck hatch mould, first coat of gel applied.

 

Finally got the floor panels flow coated.

 

If I can get the extra cable duct and the eberspacher hoses run this week. I can then fit the deck done properly.

 

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Monday 2nd Feb: laid up the hatch mould last night, so was ready to pop out this morning. It was a bit sticky but came out with a bit of gentle persuasion! A quick trim up with the grinder and a light sand and it was ready for a clean down with acetone and a coat of grey flow coat. This done it was time to rebate the deck panel to accept the moulding and give a flush finish to he project. Finished this late this evening so just the actual hatch to make up now.

 

With that done, I dismantled the first mould, chopped it down to size the slightly smaller hatch fore of the other one and prepped the mould for another run. Just managed to get the gel on tonight, so I can lay this one up when I get back tomorrow.

 

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Looking good Adam!

 

Just an observation, will Rob fit through that? emoji23.png

 

 

 The aft hatch is easy to slide down and under it's 600x400, the fore hatch needs to be 400x440 as other wise it catches the dash.          

 

I guess that's a NO then ;)

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